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WW2 Soviet KV-4

KV-4 (Object 224) Kruchyonyh

Soviet Union (1941)
Super Heavy Tank – Blueprints Only

A few months prior to the German invasion of the USSR in 1941, the Soviets started a heavy tank program based on rumors of German heavy tank developments. One of the outcomes was the KV-4 competition, which involved 27 different tank proposals. The heaviest of them all, designed by G.V. Kruchyonyh, would have weighed 107 tonnes, but the design was not successful.

Development

–Dear reader: A more detailed development analysis of the KV-4 program can be found in the KV-4 Dukhov article–-

KV-4 designs
Placement Name Drawings Mass (t) Dimensions (m) (LxWxH) Armament Crew Top speed (theoretical) Armor Reward /Rubles
1 Dukhov KV-4 82.5 8.150
3.790
3.153
107 mm ZiS-6
45 mm K-20
2x 7.62 mm DT machine guns
6 40 km/h Front top plate: 135 mm
Front bottom plate: 130 mm
Side plate: 125 mm
Top and belly: 40 mm
5000
2 Kuzmin, Tarotko, Tarapatin KV-4 88 9.26
3.78
3.175
107 mm ZiS-6
45 mm K-20
2x 7.62 mm DS-39 machine guns
6 36 km/h Front: 125 mm
Side: 125-100 mm
Top and belly: 40 mm
3000
3 Tseits KV-4 90 8.85
4.03
3.62
107 mm ZiS-6
2x 7.62 mm DS-39 machine guns
Unspecified flamethrower
7 45 km/h Front hul upper plate: 50 mm
Front hull bottom plate: 125 mm
Turret:130 mm
Side plate: 125 mm
Top and belly: 50 mm
2800
4 Sychev KV-4 95 – 100 9.23
4.00
3.40
107 mm ZiS-6 (F-42)
45 mm 20-K
2x 7.62 mm DT machine guns
6 40 – 45 Turret: 135-125 mm
Hull: 105 mm
Top and belly: 40 mm
2000
4 Ermolaev KV-4 90 8.22
4.00
3.25
107 mm ZiS-6 6 35 130 mm
95 8.52
4.00
3.25
107 mm ZiS-6
45 mm 20-K
6 35 130 mm 2000
5 Shashmurin KV-4 92 9.50
4.00
3.85
107 mm ZiS-6 (F-42) main cannon (112 or 102 rounds)
76 mm F-11 secondary cannon (120 rounds)
2x 7.62 mm DT machine guns (400 rounds)
Unspecified flamethrower (hull)
7 35 km/h Front top plate: 125 mm
Side plate: 125 mm
Top and belly: 50 to 40 mm
1500
6 Buganov KV-4 93 7.70
3.80
3.90
107 mm ZiS-6
45 mm 20-K
6 50 km/h Front 125 mm 1000
6 Moskvin KV-4 101 9.573
4.03
3.74
107 mm ZiS-6
45 mm 20-K
6 40 km/h Front 130 mm 1000
7 Pereverzev KV-4 100 9.5
3.8
3.82
107 mm ZiS-6
45 mm 20-K
2x 7.62 mm DT machine guns
6 39 km/h Front: 125 mm 500
7 Bykov KV-4 98.6 9.5
4.03
3.65
107 mm ZiS-6
45 mm 20-K
7.62 mm DS-39 machine gun
8 36 km/h Front 130 mm 500
7 Kalivod KV-4 500
N/A Fedorenko KV-4 98.65 8.10
4.03
3.70
107 mm ZiS-6
45 mm M.1938
3x 7.62 mm DT machine guns
Unspecified flamethrower
6 35 km/h Front upper plate: 140 mm
Side plate: 125 mm
Turret: 125 mm
Top and belly: 50 to 40 mm
N/A Kreslavsky KV-4 92.6 9
4
3.225
107 mm ZiS-6
45 mm Mod.1937 20-K coaxial
3x 7.62 mm DT machine guns
6 45 km/h Turret: 130 mm
Front hull plate: 130 mm
Front upper plate: 80 mm
Side plate: 125 mm
Rear plate: 130 mm
Top /bottom: 50 -40 mm
N/A Kruchenykh KV-4 107.7 9.13
4.03
3.78
107 mm ZiS-6
45 mm 20-K
4x 7.62 mm DT machine guns
9 30 km/h Front: 130 mm
N/A Mikhailov KV-4 86.5 9
3.6
3
107 mm ZiS-6 (F-42)
45 mm Mod.1937 20-K (hull-mounted)
3x 7.62 mm DT machine guns
6 50 km/h Turret: 130 mm
Hull: 130 mm
Belly and belly: 50 – 40 mm
N/A Marishkin KV-4 86.4 8.7
3.6
3.5
107 mm ZiS-6
45 mm 20-K
7 40 km/h Front: 130 mm
Upper frontal: 80 mm
N/A Pavlov & Grigorev KV-4 91 8.5
4.0
3.6
107 mm ZiS-6
45 mm 20-K
6 45 km/h Front: 100 – 125 mm
N/A Turchaninov KV-4 89.5 9.8
4.0
3.0
107 mm ZiS-6
45 mm 20-K
DT machine gun
7 35 km/h Front: 125 mm
N/A Strukov KV-4 92 8.6
4.0
3.8
107 mm ZiS-6
45 mm 20-K
6 50 km/h Front: 80 – 130 mm
N/A Unknown KV-4
N/A Unknown KV-4

By 1941, the Soviet Union had experimented with several types of heavy tanks, from some very extravagant super heavy tanks, such as the Grotte proposals and T-42, to more “sensible” designs, such as the KV-1 and its later development, the KV-220. Yet, when the Soviet intelligence services sent a report about the development of German tanks in March 1941, the GABTU (Main Directorate of Armed Forces) was caught off-guard. The report mentioned, among others, the development of a 90-tonne heavy tank armed with a 105 mm gun.

At the time, the USSR’s main heavy tank force consisted of the hopelessly obsolete T-35 and the mechanically unreliable KV-1, which was pressed into service prematurely. Their most capable vehicle was the aforementioned KV-220, which weighed 67 tonnes, had 100 mm of armor and an 85 mm F-30 gun. While this was by no means an inadequate tank on paper, in practice, the testing of the vehicle was going slowly due to a wide variety of issues, such as the unreliability of the engine and various mechanical breakdowns. By the end of the program, only 2 prototypes were built.

Thus, the GABTU began the urgent development of a new heavy tank, and on 21 March 1941, they requested that a new 70-tonne tank be designed and developed to face this new German threat. It was to be armed with the new 107 mm ZiS-6 as well as a 45 mm gun and 3 machine guns. The engine was to be the M-40 1,200 hp V-12, with 4 TK-88 turbochargers. Armor was 130 mm at the front and 120 mm at the sides. The SKB-2 design bureau at the Kirov Leningrad Plant (LKZ) was tasked with its development and thus was named KV-4, with the GABTU index Object 224. This design bureau had plenty of experience in designing heavy tanks, having already designed tanks such as the SMK, KV-1, T-150, KV-220, and KV-3. As part of this, SKB-2 was ordered to have blueprints ready by 17 July 1942.

However, on 7 April, the requirements were once again changed. The KV-3 was to be revived, and its specifications vastly improved. In turn, the KV-4’s weight would be increased to 75 tonnes, and have its armor increased to 125 mm at the sides and rear. The deadline was also brought forward to 15 June. Most interestingly, LKZ was also assigned the development of the KV-5, a 90 tonne tank, with 150 to 170 mm of armor but also armed with the 107 mm ZiS-6. It would compete against the KV-4, with trials expected to be held in the beginning of 1942. In the meantime, until either entered mass production, the KV-3 would act as a stopgap.

The head of the project was J.Y. Kotin, who was also the head of the design bureaus at LKZ. However, instead of giving direct design orders, he took advantage of the loose requirements and set off to test his engineers. Thus, with the approval and budget from factory director I.M. Saltzman, he forged a competition for the KV-4’s development. The idea was that the engineers from the SKB-2 design bureau would compete against each other, with the top 7 places receiving financial rewards.

The results of the competition were announced on 9 May, with 13 designers receiving awards (7 total places, with some designs receiving the same spot). First place went to N.L. Dukhov’s design, which was considered the most sensible alternative, essentially just an enlarged KV-220. He received 5,000 rubles. Second place went to the Kuzmin, Tarotko, and Tarapantin, a trio of designers who worked together. They received 3,000 rubles to split. Their design had the main gun mounted in the hull, with a small turret over the fighting compartment. Third place went to N.V. Tseits, who designed a tank with a very low hull but massive cylindrical turret. He received 2,800 rubles. Fourth place was given to 2 designs. The first was by L.E. Sychev, who designed an enlarged SMK/style vehicle with a steeply angled frontal place, receiving 2000 rubles. Second 4th place was given to A.S. Yermolaev (also awarded 2000 rubles) who designed two standard layout tanks, with the only difference being the addition of a secondary turret on one of them. N.F. Shasmurin received 5th place with one of the more unique designs, mounting the main gun inside a casemate and a KV-1 turret on top. On 6th place, two more designers were awarded the same place. One of the was by K.I. Buganov, with a compact hull and rear mounted stacked turrets. The other was by N.G. Moskvin, which also proposed a standard layout tank with stacked turrets. Both designers were awarded 1000 rubles. Lastly, 6th place was given to 3 designs, with one by L.N. Pereverzev, which featured exposed tracks, similar to early Churchill tank designs. Another 6th place was awarded to Bykov, which was inspired from the SMK layout. Another designer, Kalivod, was also given 6th place but we do not yet know how his design looked like. The remaining designs did not receive any awards. Amongst them was that by G.V. Kruchyonyh, who designed the heaviest competitor, a 107 tonne tank.

As a peculiar side note, allegedly the blueprints of Kruchyonyh’s designed had been misslabeled by N.F. Shashmurin as the KV-5, to show the poor design of the KV-5. This claim was made by historian Yuri Pasholok.

G.V. Kruchyonyh

Georgy Vasilyevich Kruchyonyh was one of the oldest and most experienced tank designers at the SKB-2 design bureau in Leningrad, having worked on Soviet tanks since the 1920s at the Leningrad No.100 experimental tank building factory. During the 1930s, he worked on the T-28, SMK, and KV-1 at the renamed LKZ, and, after the factory’s transfer to ChTZ (later ChKZ), he would work on the KV-13, IS, and various tank vision devices. Yet, one of his most influential works was his marvelous design for the turret for the Kirovets-1, later IS-3. He retired from ChKZ in 1957, having received throughout his career the Stalin Prize, Order of the Great Patriotic War, and the Badge of Honor.

Georgy Vasilyevich Kruchyonyh with his awards. He was a photography enthusiast.
Source: Constructor of Combat Vehicles

Design

During the 1930s and 1940s, when multi-turreted tanks were a common theme, two main solutions were used when 2 turrets of different sizes were involved. One was to mount the turrets in a “battleship style” configuration, where the smaller turret would be mounted at the front, while the larger one was pushed behind it. This was by far the most common solution, and had the main advantage of a lower silhouette and presented a smaller frontal target. This would automatically require a much longer hull, as well as decreasing the firing arc of the frontal turret. To fix this, the secondary turret could be mounted on top of the main turret, allowing for a 360° firing angle for both turrets, independent of one another, at the cost of a much taller tank profile and larger main turret.

Side cutout view of Kruchyonyh’s KV-4 proposal. The complex turret layout can be seen.
Source: ASKM

Kruchyonyh went with the second option. He would have the secondary turret, which was a simple cylindrical shape on top of the main turret. He would take this concept to the extreme, giving the commander, seated in the secondary turret, his own fully rotating cupola, armed with a DT machine gun, effectively having 3 turrets stacked on top of each other. Another such armed cupola was also placed on the frontal engine deck, for the bow gunner, as opposed to a ball-mounted machine gun in the hull. Despite this, the total height of the tank was 3.78 m, which was still lower than other KV-4 designs, namely the designs by Pereverzev and Shashmurin.

A problem created by placing the secondary turret centrally over the main turret is main gun recoil. From the drawings, it is clear that the gunner of the secondary 45 mm gun would have to be very careful with the position of his right leg. If the seats were attached to the secondary turret and offered independent rotation from the main turret, he and the other crewmen operating the secondary turret would be in the direct path of the main gun recoil, essentially rendering only 1 of the guns operational at the time. The more sensible option is to have the seats fixed into the main turret, however this would mean that the crewmen had to individually rotate themselves to keep in-line with the secondary turret.

The front of the hull was made from a single, curved plate, 130 mm thick. This offered maximal protection without several interlocking plates. The engine was right between the driver and main fighting compartment, with firewalls on either side. The ammunition for the main gun was stowed horizontally in the hull. Behind it was the fuel tanks, engine cooling, and air intake systems.

Top view of the tank, with cutouts for the 3 turrets. Note the rounded rear section of the main turret.
Source: ASKM

Crew

Though the GABTU specifications would request a crew of around 6 men, Kruchyonyh would design a tank with a crew of 9, which was likely the reason for why his design was not awarded anything in the competition.

The exact crew positions are not specified, but analysis of the blueprints suggests the following crew setup: tank commander, main gunner, 2 main loaders, secondary gunner, secondary loader, radio operator, driver, and bow machine gunner.

The driver sat at the front of the hull, on the left side. The bow machine gunner operated the small machine gun cupola on the engine deck. Only his head would fit in it, so the cupola and machine gun were operated via mechanical controls lower down.

The gunner, who had to be seated further away from the normal position due to the limitations of the turret ring and the need to push the gun forwards for space for the extra turret, was placed in the main turret. As a result, the gunner’s controls, including sight, had to be moved and angled. One of the main loaders was seated to the left of the main gun, with the other loader was likely in the hull, lifting shells from within it.

The 45 mm gun’s gunner and loader were positioned on the left and right side of the secondary turret respectively. The commander was seated behind the secondary gunner, in an elevated position and used the rotating cupola for a towering overview of the battlefield.

Armor

At 107 tonnes, one would expect that the armor would exceed its peer KV-4 designs. But that was not the case. It had 130 mm at the frontal plates and 125 mm at the sides and rear, just like most other designs. The dimensions were not drastically larger than other designs, with several KV-4s being both taller and longer. This could be attributed to many designers underestimating the final mass of their tanks, while Kruchyonyh was more accurate or was too pessimistic. In contrast, the lightest design was the winning one by Dukhov, weighing 82.5 tonnes, resulting in a 24.5 tonne weight span between the designs.

Armament

As required by the GABTU, the tank was armed with the 107 mm ZiS-6 gun, designed by legendary gun designer V.G. Grabin at Factory No.92, under the name F-42. It was tested on a modified KV-2 in summer 1941 and meant for the KV-3, KV-4, and KV-5 tanks. Production began shortly after, but only when it became clear that LKZ and subsequently Izhora factory could not deliver the tanks in time, the guns were melted, as there was nothing to mount them to. This deeply saddened and angered Grabin, who found it appalling that such powerful and functional guns were being destroyed at a time when any weapon was needed to fight the Germans.

The secondary armament was a 45 mm model 1937 or 1938 anti-tank gun, the same which was mounted on most Soviet light tanks of the time. While certainly obsolete in tank warfare by mid-1941 standards, it would have proven useful against infantry and soft-skin vehicles and in decreasing the wear and ammunition use of the main gun.

The tank was also equipped with 4 DT machine guns (tank variant of the DP-27). One was in each of the small rotating cupolas. The other 2 were mounted coaxially to the left of the main gun and secondary gun, giving the crew great flexibility in engaging several types of threats at different angles simultaneously.

KV-2 testing 107 mm ZiS-6 gun, summer 1941.
Source: State Archives

Tower of Babel

Kruchyonyh’s KV-4 was not seen as advantageous or having any original features and thus not rewarded. Its main drawbacks were the very high weight compared to other designs and the huge crew count of 9, while the GABTU had specified just 6 men. His convoluted 3 turrets stacked on top of another was likely seen as complicated, not revolutionary. In these regards, his design can be compared more to the KV-5, which would enter the design phase in May 1941. Despite weighing over 100 tonnes, the KV-5 had 170 mm of frontal armor and 150 mm of side armor, essentially making Kruchyonyh’s design pointless.

KV-4 as designed by G. Kruchyonyh, which was the heaviest design of them all, at 107 tonnes. Illustration by Pavel Alexe.

KV-4 Kruchyonyh specifications

Dimensions (L-W-H) 9.13 – 4.03 – 3.78 m
Total Weight, Battle Ready 107 tonnes
Crew 9
Propulsion 1,200 hp diesel/kerosene V-12 M-40 with 4 turbochargers
Speed 30 km/h (hypothetical)/h
Armament 107 mm ZiS-6
45 mm 20-K
4x DT machine guns
Armor Turret: 130 mm
Front hull: 130 mm
Side hull:125 mm
Top: 50 mm
Belly:40 mm
Total Production 0, blueprints only

Sources

Breakthrough tank KV – Maxim Kolomiets
Supertanki Stalina IS-7 – Maxim Kolomiets
KV 163 1939-1941 – Maxim Kolomiets
Confrontation – Ibragimov Danyial Sabirovich
Constructor of Combat Vehicles – N.Popov
Real heroes don’t die. South Ural Panorama. (up74.ru) – Marat Gainullin
Bronevoy Schit Stalina. Istoriya Sovetskogo Tanka (1937-1943) M. Svirin
About the forgotten creators of Soviet armored power. (historyntagil.ru) – S.I. Pudovkin
German Lion | Warspot.ru – Yuri Pasholok
Tank building on the verge of common sense | Warspot.ru – Yuri Pasholok
Large caliber for large HF | Yuriy Pasholok | Yandex Zen – Yuri Pasholok
Tank Archives: Soviet 107 mm Guns – Peter Samsonov
Tank Archives: KV-3 Mulligan – Peter Samsonov
Tank Archives: Heavy Tank Costs – Peter Samsonov
Tank Archives: ZIS-6 Characteristics – Peter Samsonov
Soviet heavy tanks 45-65 – 0020.htm (narod2.ru)
Memoirs such memoirs (livejournal.com) -Yuri Pasholok

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